Picture of the beetle before simulating a front battery load



After adding 360 LBS the factory springs were mostly compressed.
This caused a "rethinking" of the original plans to install most of the
batteries in the front of the VW.




Here is another picture of the beetle with 320 LBS in the front.
Each planned battery would weigh 82LBS

Description:  

Notes:  

With 4 batteries in the front, the added weight would be 328 LBS.
The plans are to get the car on the road quickly and with minimal 
modification.  There is ample room in the front of the super beetle
layout for several batteries, but the consequences in handling, etc.
may cause a reversal in plans.  It is still not known how many batteries
will be required  for acceptable range and speed.  This is my first
conversion, and my requirements are 55MPH or less and a range of 
20 miles would be acceptable (without running the batteries down too far) .
I plan on showing the car at the 2006 old car show and when people ask
"how far will it go" if I tell them 20 miles they would think the car was
useless.  Most people don't realize that 20 - 30 miles between charges is
more than adequate for most of us.  Using minimal batteries (keeping weight
down) should make the car more efficient, cheaper to build, and less costly
battery replacement.  On the other side of the coin, if I go for the full 8 batteries
instead of 5-7 as originally planned, I can get maximum range, acceleration,
and battery wear.  The tradeoff is a heaver, more complex and more expensive
conversion.  If I go with the 96 volts, I can get a better idea of EV range with the 
motor, batteries, and aerodynamics and overall weight of the Beetle.

As a side benefit, I estimate the possibility of 80 miles max range bragging rights.
I'm sure several at the car show would still be less than impressed by the battery 
limitations.  I guess those people would be happier to see a little generator on board
to provide unlimited range.  My driving needs do not require such distance driving. 

It all goes back to will it take you were you need to go, and will it be sufficiently charged when you are ready  to drive.
 

Date: 

OCT-DEC 2005

 

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